Mechanical Drying Two-step Supply Chain
Searching for alternatives to sun drying: mechanical drying
The project explored existing drying technologies and settled on the use of the pneumatic drying technique using flash dryers. Due to their high cost and drying capacity, it was not practical to have all the small-scale processors install the dryers and the project therefore developed a two-step processing procedure.
At the village level, several small-scale processors bought cassava from farmers, peeled, washed, and removed the water to form semi-dried grits which have a longer shelf life and are much easier to transport than fresh cassava. The grits are sold to a medium-scale processor with a mechanical dryer within the community who dries the grits and mills into flour to sell to industries and urban consumers.
Improving cassava varieties: The project in both its first and second phases worked with cassava breeders from IITA and national research centers to give farmers improved varieties to increase productivity. This was particularly important as many of the varieties the farmers were growing were susceptible to the two viral diseases spreading through East and Southern Africa and leaving behind a wave of destruction: cassava brown streak disease and cassava mosaic disease.
Saving the forest in Madagascar: The project also installed a flour processing unit in a starch making factory in Marovitsika, Madagascar. The firm which was set up in 1945 was no longer manufacturing starch. The several communities whose livelihoods depended on the starch factory for many years resorted to felling the trees in the forest that was developed for decades by the starch factory. However, it has now started production of cassava flour which according to the manager, Robinson David Alexander, is proceeding rather well. This in turn, it is hoped, will reduce the destruction of the forest.
Attracting investors: The project has also attracted investors interested in setting up firms to process cassava starch. Such investors included Mr Shabir Zaveri from Tanzania who intends to construct a cassava starch making factory in his 200 acre Nyambiri farm in Rufiji, Coast Region.
Partnerships to develop standards for cassava products: The project collaborated with regional and national food regulatory institutions in the East and Central Africa to develop harmonized standards for cassava starch, flour, and other cassava products. Trainings of the cassava processors were done to increase their capacity to produce standard products that comply with the harmonized standards. The purpose was to increase regional trade in cassava and make the crop a tradable commodity in the East, Central, and Southern Africa.